Seizuredome light construction photos
The Seizuredome light is an icosahedron made out of aluminum. Each face is 5.5 inches on a side, so the whole thing ends up being about the size of a soccer ball. Each face has three 1″ aluminum spikes sticking out of it, so that when it is not hanging, it does not rest on any of the LEDs.
The light started life as a sheet of aluminum, 24″ on a side. I plotted the net of the icosahedron by constructing a bunch of equilateral triangles with a compass and straightedge. Geometry class is only useless if you’re not planning to make anything interesting in your life.
After that was all plotted out, I cut it out with tin snips and cut arcs out of the corners with a nibbler. The arcs will make the finished shape have a hole at each vertex. Those holes are where I will run the wires for the LEDs, but they also let me more or less ignore the thickness of the material, which would otherwise possibly make the corners look bad.
Then I drilled holes in all the pieces. The holes in the faces are for LED and spike mounting. The ones in the tabs are for rivets that hold the shapes together.
I bent the flat shapes in an improvised metal brake to get them 3-D, and then riveted them together to hold the shape.
The finished shape seems to fit together pretty well.
I added more holes for sheet metal screws. I also added a flat plastic platform inside, so that the electronics have something to rest on, and screwed the spikes to the outside. The spikes are intended to be ornaments for punk clothing, but they mount with screws, so you can stick them on anything you can drill a hole in.
The electronics are also mostly together. I just have to finish up the code, and then mount the control circuit inside, the LEDs outside, and add a power switch.