Category: Robotics

ROS and OpenCV will fite u, m8

I recently wanted to do some computer vision stuff using OpenFace, which is a collection of face-processing computer vision algorithms and tools to use them. It uses OpenCV 3.0.something, which uses, among other things, vtk6, and friends libvtk6-dev and python-vtk6.

Normally, this wouldn’t be a problem, but I use ROS Indigo, as does the lab I work in. ROS Indigo uses some previous version of vtk, and so attempting to install OpenCV 3.0 blows away my ROS install, and makes apt freak out when I try to install it again. The actual error was something like “you have broken held packages”, only I didn’t actually have held packages OR broken packages.

Apt just gives up at this point. Aptitude, on the other hand, proposes removing the offending VTK packages and proceeding with the ROS install. Only time will tell if I’ve trashed my OpenCV install, but if I have, I can just go back to an older OpenCV version.

Further Troubles with TinyRobos

The white version of the TinyRobo board that has the missing ground trace also doesn’t have a proper connection for the pullups on the I2C address lines for the motor drivers. The drivers are still there, and scanning the I2C bus with a Bus Pirate (Amazon) showed me that they were at 0x63 and 0x64 on the I2C bus, rather than where I expected them to be (at 0x66 and 0x68). The difference is consistent with a connection that should have been to Vcc being left open.

I’m not wild about the problem, but it did give me an opportunity to set up and use Pulseview/Sigrok, my cheap clone logic analyzer, and my Bus Pirate, so it’s not a total waste.

For my own future reference, as well as anyone else who’s interested, the way to set up the Bus Pirate on Ubuntu is this:

  1. Plug it into a USB port
  2. Open up a terminal and type screen /dev/buspirate 115200 8N1 , where /dev/buspirate is whatever device your bus pirate ended up on. Mine was /dev/ttyUSB0.
  3. The terminal will go blank. Hit enter, and you should get the “HiZ>” Bus Pirate terminal.

The I2C bus scan is runĀ  by hitting “m” to get the menu, “4” to get I2C mode, “3” to set speed to 100kHz, and then “(1)” to run the scan macro.

The cheapo logic analyzer I got is a USBee & Saleae clone, which I got because I’m bad and should feel bad not rich. It has a switch to determine which device it claims to be. In Saleae mode, Sigrok loads an alternate firmware onto it, so I’m not really sure where that falls in the intellectual property/doing the right thing by small businesses framework, but if you can afford one, get a proper USBee or Saleae. They’re much better built (the Saleae Logics in particular are tanks) and have more and better features.

I’m doing all this stuff in Enschede, at U. Twente. I’ve been hanging out with the people in the HMI group, which “does things with stuff”. They do a lot of work with things like proxemics in interaction, socially aware robots and technology, and so forth. There’s something of a distinction here between technical stuff, which is what I do a lot of, and more abstract work with avatars and such. I’m a better fit with the RaM (Robotics and Mechatronics) group, which builds things like pipe-crawling robots and quadcopters.

Bugs in new boards

I seem to have left a ground connection off the PCB, which causes the 3.3v regulator to not work. I’ve fixed it in the PCB design in the repository, but the DirtyPCBs order link goes to a product that doesn’t work, so I still have to fix that.

Since I’m going to have to do a new version of the PCB anyway, I’ve added a blinky light on one of the IO pins so that I can have an additional channel for debug information.

New Swarm Controllers

I’ve ordered the second version of the swarm control boards. If you want some, you can get them here, but I advise against doing so until after a post shows up here saying either that they work, or that they’re busted.

In the mean time, I’ve been realizing that the boards are good for all sorts of stupid tricks. For instance, you can control people using galvanic vestibular stimulation, which uses 1-1.5mA at pretty low voltages (More academic version, more hacking). Since the swarm control boards already use a 3.7v lithium cell, additional voltage regulation isn’t needed (if anything, they may be too weak), and PWM can be used to control the current. A resistor in series might also be good, in case of… errors.

The same board could also be connected to a door latch, or magnetic strike, which would let a user connect to a web page (the ESP8266 can serve web pages and act as an AP) and put in a password to open the door. Lockitron appears to be making a business out of selling this, but the mechanics are cheaper.

Given that there’s also an I2C bus on the device, IO expanders, sensors, and other goofiness could be added to make wearables that respond to the environment, smart dust sensors, IoT nodes for home automation, scales that tweet about how much you weigh, etc. IoT is the new black! It’s a floor wax! It’s a dessert topping!

 

 

 

ESP8266, Serial Adapters, and Resets

As detailed in the previous post, I’ve been having some trouble getting the Arduino development environment to automatically reset my ESP8266 board using the DTR and CTS lines of the serial adapter. Part of my problem may still have been the cheap serial adapter, but today I found a new part.

The ESP8266 is extremely sensitive to noise on the CH_PD line, and I was using a 9″ long jumper to connect CH_PD to RTS. I confirmed with my O-scope that RTS was pulsing as it should, but the first pulse threw the ESP8266 into some weird state where it spewed noise on a bunch of pins (GPIO0 seemed to be the worst), and uploading would, naturally, fail.

Switching to 3″ jumpers cleared up the problem and let my Arduino IDE reset the ESP8266 as it should.

I’ve changed the schematic in the Github repo for the project to reflect the new reset wiring, but I still have to add a 5V input connection for charging the battery. Once that’s done, I can design a new PCB.

 

A Word of Warning

My PhD work (TinyRobo) uses a USB-Serial converter to talk to the ESP-8266 modules in the tiny robots. Normal FTDI cables have a cable that ends in a 0.1″ 6-pin header with this pinout:

  1. Black – Ground
  2. Brown – CTS
  3. Red – VCC
  4. Orange – TX
  5. Yellow – RX
  6. Green – RTS

It turns out that esptool can manipulate the DTR and RTS lines to reset the chip in bootloader mode, which is great for uploading code to it. It also means I can get away with not having any parts on the TinyRobo boards to handle the reset, which is great because it lets me keep the board small. Unfortunately, the FTDI cable I have doesn’t expose the RTS line, so I got a converter module for cheap off Amazon. The particular module I got is this one:

2016-04-15 14.10.13

I added that red wire and cut a trace so that the pins would be:

  1. DTR
  2. RX
  3. TX
  4. VCC
  5. CTS
  6. Ground

So far, so good, but I can’t upload with it. I threw a scope on the lines, and it looks like instead of swinging from VCC to ground like well-behaved TTL serial lines, they swing from VCC to VCC minus some tiny voltage, less than a volt. Adding pull-downs on the lines doesn’t seem to have helped. It could be that the timing is of, but I suspect that somewhere, some cheapskate saved some fraction of a cent on this board, at the expense of it doing the one thing it was supposed to do (YOU HAD ONE JOB).

Serious MOSFETs

2015-08-26 23.44.43

I’m designing a simple H-bridge for simple but large projects. These are 300A 40V MOSFETS. The board also has a driver for the MOSFETs. I hope to find a driver that uses I2C or some other interface, rather than PWM.

2015-10-12 22.13.25

The board overall is pretty small, but I haven’t figured out a good way to heat sink it. The unpopulated round footprints are for capacitors, and when the caps are installed, they block any easy installation of a heat sink over the MOSFETs. I may design the second iteration of the board around thermal management, and have holes for mounting a commodity CPU heat sink over the FETs.

The current design of the board is available here.

I’ve tested a prototype of the current design, and it does work, but I didn’t stress it very hard.

2015-09-13 17.07.01

Toybrain Returns Again

I found a motor driver chip that looks promising. It does not support easy (solderless) swapping of the motor drivers, but I’ve also had a bit of a shift in my use case. I’m still looking to lobotomise and re-animate children’s toys, but I’m doing it for swarm robotics on the cheap, so being small outweighs replacing the motor driver chips.

The IC is the TI DRV8830. It is a 1A single-channel MOSFET H-bridge with an I2C interface and automatic current limiting. The automatic current limiting makes it very hard to blow the driver by overloading it, so I don’t have to worry about replacing the drivers as much.

Giving up on the Shark Joystick

I’m going to hang on to the parts, but instead of reverse engineering the joystick control scheme for my Dynamic Controls Shark joystick, I’m going to replace the motor driver and everything related to it.

The main reason to give up on this is that it’s not the project I’m doing. The project is “build a mobility platform for fire art” not “reverse engineer a joystick”. Hacking the joystick would have helped with the real project, but it’s also a time sink. For $60, I can get a “100A” motor driver from China. It’s probably not good for 100A, but it will probably work well enough to let me get on with the rest of the project.

I had hoped that the existing motor driver was able to be easily converted to use my own control IC, but it has a very-fine-pitch surface mount part that appears to be custom silicon, so I can’t easily drop in a programmable replacement. THe custom chip is probably partly to blame for why I couldn’t interface to it, since only Dynamic Controls knows how they implemented the UART. I did figure out where the H-bridge drive lines were, so if I felt like it, I could probably drive it, but the difficulty would probably be on par with making my own driver, and the results would be messier.

Shark Interface Still Not Working

Apparently, having figured out how the Shark joystick sends its information isn’t quite enough to get it working with the motor driver. I wrote software to send the same information that the joystick would usually send, but didn’t get a response. Then I assumed that the way the data lines both go high before serial signalling commences might have been some sort of init signal, so I have an Arduino configured to send the same information, and I still don’t get a response.

It’s entirely possible that I don’t have the bit timing exactly right for the serial link, so I’m now working on bitbanging the serial in a more adaptable way, so I can test different bit lengths.

I’m going to keep plugging away at it for a bit, but I also have a plan B: lobotomize the motor driver. Assuming it uses an ATMega8 like the controller, I can pull the control IC and replace it with one flashed with the Arduino bootloader, and then use rosserial_arduino to control it from ROS. That does mean I’d want to log what the controller does before pulling it, so I have a rough idea what signals go where, but it would vastly simplify controlling the system.